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Fresh CO2 − Now Even Cheaper!

Hurry up while stocks last, you may want to add. Carbon dioxide (CO2) is a waste product from the combustion of fossil fuels such as oil, gas and coal. It is almost worthless because it finds little use. However, technologies such as power-to-gas or electrosynthesis of methanol are able to convert CO2 directly into a valuable, albeit cheap, product. This increases the commercial interest in CO2 and ultimately the filtering from the air becomes economically interesting. That is, filtering CO2 from the air is now more than just an expensive strategy to fight global warming. Recently, a detailed economic analysis has been published in the journal Joule, which suggests that this filter technology could soon become a viable reality.

The study was published by the engineers of the Canadian company Carbon Engineering in Calgary, Canada. Since 2015, the company has been operating a pilot plant for CO2 extraction in British Columbia. This plant − based on a concept called Direct Air Capture (DAC) − formed the foundation for the presented economic analysis. It includes the costs from suppliers of all major components. According to the study, the cost of extracting a ton of CO2 from the air ranges from $94 to $232, depending on a variety of design options. The latest comprehensive analysis of DAC estimated $600 per tonne and was published by the American Physical Society in 2011.

In addition to Carbon Engineering, the Swiss company Climeworks also works on DAC in Zurich. There, the company has launched a commercial pilot that can absorb 900 tonnes of CO2 from the atmosphere every year for use in greenhouses. Climeworks has also opened a second plant in Iceland that can capture 50 tonnes of CO2 per year and bury it in subterranean basalt formations. According to Daniel Egger of Climeworks, capturing a ton of CO2 at their Swiss site costs about $600. He expect the number to fall below $100 per ton over the next five to ten years.

Technically, CO2 is dissolved in an alkaline solution of potassium hydroxide which reacts with CO2 to form potassium carbonate. After further processing, this becomes a solid residue of calcium carbonate, which releases the CO2 when heated. The CO2 could then be disposed of underground or used to make synthetic, CO2-neutral fuels. To accomplish this, Carbon Engineering has reduced the cost of its filtration plant to $94 per ton of CO2.

CO2-neutral fuel, from carbon dioxide captured from the air and electrolytic hydrogen.

Assuming, however, that CO2 is sequestered in rock, a price of $100 per ton would translate into 0.2 cent per liter gasoline. Ultimately, the economics of CO2 extraction depend on factors that vary by location, including the price of energy and whether or not a company can access government subsidies or a carbon trading market. But the cost per ton of DAC-CO2 is likely to remain above the real market price of CO2 in the near future. For example, emission certificates in the European Union’s trading system are around €16 per tonne of CO2. If CO2 extraction technology were to gain a foothold in markets where carbon can be sold at DAC price, then DAC would of course become economical. Conversion into useful products product such as plastic or fuel could help to include the DAC premium. Alberta seems a great location because its oil is of low quality and comes at high production costs. Moreover, the size of the DAC plant suggests this is done best in Canada, given the size of the country. Albertans may want to reconsider their business model.

At Frontis Energy, we are excited about this prospect. CO2 is accessible everywhere and DAC is helping us convert it into methane gas. Power-to-gas is perfect for this. However, there would still have something to happen. $100 per ton is already good (compared to $600), but to be able to economically place a product like methane on the market it should be more like $10 per tonne:

CO2 economy of power-to-gas with electrolytic hydrogen. Cal, California, EOR, enhanced oil recovery.

Sure, we always complain, but we still cannot wait to see how the price of DAC continues to fall and wish Carbon Engineering to Climeworks all the best. Keep it up!

(Photos: Carbon Engineering)

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A Graphene Membrane Becomes a Nano-Scale Water Gate

Biological systems can control water flow using channels in their membranes. This has many advantages, for example when cells need to regulate their osmotic pressure. Also artificial systems, e.g. in water treatment or in electrochemical cells, could benefit from it. Now, a group of materials researchers behind Dr. Zhou at the University of Manchester in the United Kingdom have developed a membrane that can electrically switch the flow of water.

As the researchers reported in the journal Nature, a sandwiched membrane of silver, graphene, and gold was fabricated. At a voltage of more than 2 V channels it opens its pores and water is immediately channeled through the membrane. The effect is reversible. To do this, the researchers used the property of graphene to form a tunable filter or even a perfect barrier to liquids and gases. New ‘smart’ membranes, developed using a low-cost form of graphene called graphene oxide, allow precise control of water flow by using an electrical current. The membranes can even be used to completely block water when needed.

To produce the membrane, the research group has embedded conductive filaments in the electrically insulating graphene oxide membrane. An electric current passed through these nanofilaments created a large electric field that ionizes the water molecules and thus controls the water transport through the graphene capillaries in the membrane.

At Frontis Energy we are excited about this new technology and can imagine numerous applications. This research makes it possible to precisely control water permeation from ultrafast flow-through to complete shut-off. The development of such smart membranes controlled by external stimuli would be of great interest to many areas of business and research alike. These membranes could, for instance, find application in electrolysis cells or in medicine. For medical applications, artificial biological systems, such as tissue grafts, enable a plenty of medical applications.

However, the delicate material consisting of graphene, gold, and silver nano-layers is still too expensive and not as resistant as our Nafion™ membranes. But unlike Nafion™ you can tune them. We stay tuned to see what is coming next.

(Illustration: University of Manchester)

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A Brief Account of Wind Energy in the United States, Canada, and the European Union

Wind energy is short for the conversion of energy captured from wind to electrical or mechanical energy. Wind power turbines produce electrical energy and windmills produce mechanical energy. Other forms for wind energy conversion are wind pumps which use wind energy to pump water or sails which drive sail boats.

The cheapest US energy prices by source and county, Source: Energy Institute, University of Texas Austin

Since its first use on sail boats, wind energy is wide spread. Windmills have been used for more than 2,000 years as source of mechanical energy. The Scotsman James Blythe was the first who demonstrated the transformation of wind energy into electrical energy. As wind energy is a renewable source of energy, electrical energy generated by wind turbines is a clean and sustainable form of energy. Wind energy is often also cheaper than natural gas, for example throughout the entire American Midwest, as shown by the Energy Institute of University of Texas, Austin. It is therefore not surprising that wind energy is one of the fastest growing markets in the renewable energy sector worldwide. In 2015, 38% of all renewable energy in the United States and the European Union was generated by wind turbines.

Wind and solar energy production in the US and Canada in 2015. Sources: EIA, Statistics Canada

More efficient than single wind turbines is the use of wind parks where clusters of large turbines constantly generate electrical power. There are two kinds of wind parks, on-shore and off-shore wind parks. Off-shore wind parks are often more expensive but do not use valuable farmland as it is often the case for on-shore wind parks. However, wind parks on farmland can be a valuable addition for farmers seeking an extra income.

Wind and solar energy production in the European Union and the Euro-zone in 2015. WSH is the fraction of renewable energy of the European energy market. “Hydro” is the fraction of hydro power. Source, Eurostat
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Corrosion Protection

Corrosion is the chemical attack on a material leading eventually to its destruction if not stopped. It is caused by electrolytes, gases, solutions, or smelt. Corrosion occurs in different forms depending on the material under corrosive attack and the attacking agent. On metals, iron, for instance, its most visible manifestation is aerial or localized rust, such as needle holes in the surface. Crystalline corrosion of metals follows grain boundaries on surfaces. Corrosion is highly accelerated if the corroding material is in electrolytical contact with a more noble material. If this electrolytical contact is a liquid or humid substance, then corrosion is further accelerated. The reason is that the corroding material acts as anode (local cell) of a galvanic cell. Mechanical strain can accelerate corrosion as well.

A simple galvanic cell. The metal on the left side acts as anode and is dissolved into metal ions (M+). On the cathode water is transformed to hydrogen gas.

Corrosion protection is accomplished by coating the vulnerable material with corrosion resistant dense films. Such coating can be other metals such as zinc or chrome, as well as glazing, for example enamel. Protective paint is a wide-spread measure and is accomplished by adding pigments such as red (minium) or white lead, or organic substances. Tight plastic wrap is used as well. Iron is protected through transformation into stainless steel by adding chrome, nickel, etc.

The sacrificial anode is not a dissolving metal but soil or sewer organics. Microbes destroy these organics and produce CO2

If the material is exposed to water permanently, cathodic protection is frequently employed. To accomplish cathodic protection, the vulnerable material is connected to sacrificial anodes such as rods or plates that dissolve over time. Alternatively, directed current is used in many applications. Our patent pending solution provides a microbial anode that uses organic matter in soil or sewer as sacrificial anode. Instead of dissolving the metal, organic matter is degraded by microbes.

If a potentiostat is added to the galvanic cell, cathodic protection can be tailored to the protected material or the organics.

Besides metals, natural (wood, silk) and artificial polymers (plastics, rubber) can corrode as well. Softwood is generally more resistant than hardwood. Weak acids usually do no harm to wood. However, corrosion protection of wood is accomplished by painting or soaking it using protective agents. Artificial polymers rarely corrode as quickly as metals and if they do, a protective agent is mixed into the polymer formula at the time of its synthesis.

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A Short Introduction to Bioenergy

Bioenergy is renewable energy derived from biomass. Biomass is organic material that was produced by living organisms. Each type of biomass was once converted into chemical energy using sunlight and then stored.

Since biomass is stored chemical energy, it can be burned directly. Biofuels can be produced from biomass in solid, liquid or gaseous form. Bio-electricity is both the direct use of biomass and the conversion of biomass into oils, biogas or other fuels for power generation.

Wood that is burned to make fire is another example of biomass. Wood is the world’s most widely used biofuel. Ethanol is also a popular biofuel. It is produced by fermentation of sugars. The process is the same as in alcoholic fermentation for the production of beer or wine. Usually, yeasts carry out fermentation, but other microorganisms, such as clostridia are capable of producing alcohols and other volatile organics as well.

While combustion of biomass produces about the same amount of CO2 as fossil fuels, biofuels are produced in the present day and their combustion does not release additional CO2 into the atmosphere. Biofuels can also be used as fuel additives to reduce carbon emissions from gasoline prices. But there are also vehicles that are powered mainly by biofuels. Bioethanol is widespread in the United States and Brazil, while more biodiesel is produced in the European Union.

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You Can Have the Pie and Eat It

In Paris, humanity has set itself the goal of limiting global warming to 1.5 °C. Most people believe that this will be accompanied by significant sacrifice of quality of life. That is one reason why climate protection is simply rejected by many people, even to the point of outright denial. At Frontis Energy, we think we can protect the climate and live better. The latest study published in Nature Energy by a research group around Arnulf Grubler of the International Institute for Applied Systems Analysis in Laxenburg, Austria, has now shown that we have good reasons.

The team used computer models to explore the potential of technological trends to reduce energy consumption. Among other things, the researchers said that the use of shared car services will increase and that fossil fuels will give way to solar energy and other forms of renewable energy. Their results show that global energy consumption would decrease by about 40% regardless of population, income, and economic growth. Air pollution and demand for biofuels would also decrease, which would improve health and food supplies.

In contrast to many previous assessments, the group’s findings suggest that humans can limit the temperature rise to 1.5 °C above preindustrial levels without resorting to drastic strategies to extract CO2 from the atmosphere later in the century.

Now, one can argue whether shared car services do not cut quality of life. Nevertheless, we think that individual mobility can be maintained while protecting our climate. CO2 recovery for the production of fuels (CO2 recycling that is) is such a possibility. The Power-to-Gas technology is the most advanced version of CO2 recycling and should certainly be considered in future studies. An example of such an assessment of the power-to-gas technology was published by a Swiss research group headed by Frédéric Meylan, who found that the carbon footprint can be neutralized with conventional technology after just a few cycles.

(Picture: Pieter Bruegel the Elder, The Land of Cockaigne, Wikipedia)

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Mapping Waste-to-Energy

Most readers of our blog know that waste can be easily converted into energy, such as in biogas plants. Biogas, biohydrogen, and biodiesel are biofuels because they are biologically produced by microorganisms or plants. Biofuel facilities are found worldwide. However, nobody knows exactly where these biofuel plants are located and where they can be operated most economically. This knowledge gap hampers market access for biofuel producers.

At least for the United States − the largest market for biofuels − there is now a map. A research team from the Pacific Northwest National Laboratory (PNNL) and the National Renewable Energy Laboratory (NREL) published a detailed analysis of the potential for waste-to-energy in the US in the journal Renewable and Sustainable Energy Reviews.

The group focused on liquid biofuels that can be recovered from sewage sludge using the Fischer-Tropsch process. The industrial process was originally developed in Nazi Germany for coal liquefaction, but can also be used to liquefy other organic materials, such as biomass. The resulting oil is similar to petroleum, but contains small amounts of oxygen and water. A side effect is that nutrients, such as phosphate can be recovered.

The research group coupled the best available information on these organic wastes from their database with computer models to estimate the quantities and the best geographical distribution of the potential production of liquid biofuel. The results suggest that the United States could produce more than 20 billion liters of liquid biofuel per year.

The group also found that the potential for liquid biofuel from sewage sludge from public wastewater treatment plants is 4 billion liters per year. This resource was found to be widespread throughout the country − with a high density of sites on the east cost, as well as in the largest cities. Animal manure has a potential for 10 billion liters of liquid biofuel per year. Especially in the Midwest are the largest untapped resources.

The potential for liquid biofuel from food waste also follows the population density. For metropolitan areas such as Los Angeles, Seattle, Las Vegas, New York, etc., the researchers estimate that such waste could produce more than 3 billion liters per year. However, food leftovers also had the lowest conversion efficiency. This is also the biggest criticism of the Fischer-Tropsch process. Plants producing significant quantities of liquid fuel are significantly larger than conventional refineries, consume a lot of energy and produce more CO2 than they save.

Better processes for biomass liquefaction and more efficient use of biomass still remain a challenge for industry and science.

(Photo: Wikipedia)

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The Photosynthetic CO2 Race − Plants vs. Algae

Algae store CO2 but also release it. Some of us may know that. However, so far it was unknown that algae may release additional CO2 due to global warming. That’s what researcher Chao Song and his colleagues of the University of Georgia in Athens, GA, found out.

As they published in the journal Nature Geoscience, the metabolism of algae and other microbes is accelerated by higher water temperatures in large streams. This could lead to some rivers releasing more CO2 than they do now. This could, in turn, further accelerate global warming. Although photosynthesis in algae would accelerate, plants along the river banks would be even faster. Decomposition of the plant material would immediately release the so fixed CO2. With extra nutrients from plants, competing microorganisms would overgrow the river algae or the algae would degrade the plant material themselves.

To calculate the CO2 net effect, scientists monitored temperature, dissolved oxygen, and other parameters in 70 rivers worldwide. Then they used their data for computer models. These models suggest that over time, accelerated photosynthesis in some rivers may not keep pace with plant growth. This net increase of 24% of the CO2 released from rivers could mean an additional global temperature increase of 1 °C.

However, the computer model still lacks some data. For example, the sedimentation rates are not taken into account. In addition, not all banks grow plants. Many rivers pass only sparsely vegetated land. As always, more research is needed to get better answers.

(Photo: Wikipedia)

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Cobalt Nanocrystals Make Lithium-Ion Batteries Age More Slowly

In todays Li-ion batteries, cobalt oxide cathodes improve performance and durability. While, such cobalt cathodes show the same performance as nickel oxide cathodes, they come at a higher price. Nickel cathodes, in turn, crack and dissolve quickly, which reduces their lifespan. Nevertheless, nickel cathodes are very popular because they are so cheap.

Now, the research team led by Jaephil Cho of the Ulsan National Institute of Science and Technology in South Korea has developed a cathode made of more than 80% nickel. The researchers reported in the journal Energy & Environmental Science that a cathode coated with nanocrystals of cobalt aged more slowly than conventional nickel cathodes. After recharging 400 times at room temperature, the battery was able to retain 86% of its original capacity.

The novel nickel cathodes could help meet the growing demand for rechargeable batteries in electric vehicles if cobalt prices rise in the future.

(Photo: Wikipedia)